Material

Petrosadid: Material

The material qualities for these flanges are defined in the ASTM standards. ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".

For example, a carbon steel pipe can be identified with Grade A or B, a stainless-steel pipe with Grade TP304 or Grade TP321, a carbon steel fitting with Grade WPB etc..

Below you will find as an example tables with chemical requirements for:

1. Flanges according to ASTM A182 Grade F304, F304L F316L

Furthermore, a table with frequently used ASTM Grades, arranged on Pipes, Fittings, Flanges, Valves, Bolts & Nuts, which belong together as a group.

As you may be have noted, ASTM A105 has no Grade. Sometimes ASTM A105N is described;

N stands not for Grade, but for normalized. Normalizing is a type of heat treatment, applicable to ferrous metals only. The purpose of normalizing is to remove the internal stresses induced by heat treating, casting, forming etc..

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CHEMICAL REQUIREMENTS COMPOSITION, %

Petrosadid: Material

ASTM A105/ A105 M-98, This specification covers standards for forged carbon steel piping components, that is, flanges, fittings, valves, and similar parts, for use in pressure systems at ambient and higher-temperature service conditions. Materials shall be subjected to heat treatment (annealing, normalizing, tempering, or quenching). Material shall conform to carbon, manganese, phosphorus, sulfur, silicon, copper, nickel, chromium, molybdenum and vanadium contents. The forgings shall be subjected to tension, hardness and hydrostatic tests, with the latter applicable when required. Material shall adhere to tensile strength, yield strength, elongation, reduction of area, and hardness requirements. Guidelines for retreatment, repair by welding, and product marking are given.

ASTM A181 M-95 b Class 60, ASTM A181 M-95 b Class 70, his specification covers nonstandard as-forged fittings, valve components, and parts for general service. Forgings made to this specification are limited to a maximum weight of 10 000 lb [4540 kg]. Larger forgings may be ordered to Specification A266/A266M.

ASTM A694/ A694M (F42, F46, F48, F50, F52, F56, F60, F65, F70), This specification covers carbon and alloy steel forgings for pipe flanges, fittings, valves, and parts for high-pressure transmission service. A chemical heat analysis of the steel shall be made, and the steel shall conform to specified chemical composition requirements. Materials adhere to testing and tensile property requirements as well.

ASTM A515/ A515M (Gr.55, 60, 65, 70), This specification covers carbon-silicon steel plates primarily for intermediate- and higher-temperature service in welded boilers and other pressure vessels. Plates are available in three grades having different strength levels: Grade 60; Grade 65; and Grade 70. The steel shall be killed and made to a coarse austenitic grain size practice. The steel shall conform to the chemical requirements specified. Tension test shall be made to conform to the requirements specified.

ASTM A350/ A350M-99(LF1, LF2, LF3, LF5, LF6, LF9, LF787), This specification covers several grades of carbon and low alloy steel forged or ring-rolled flanges, forged fittings and valves for low-temperature service. The steel specimens shall be melt processed using open-hearth, basic oxygen, electric furnace or vacuum-induction melting. A sufficient discard shall be made to secure freedom from injurious piping and undue segregation. The materials shall be forged and shall undergo heat treatment such as normalizing, tempering, quenching and precipitation heat treatment. Heat analysis and product analysis shall be performed wherein the steel materials shall conform to the required chemical compositions of carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, copper, columbium, vanadium, and nitrogen. The materials shall also undergo tension tests and shall conform to the required values of tensile strength, yield strength and elongation. Impact tests shall also be performed and the steel materials shall conform to the required values of minimum impact energy, temperature, and minimum equivalent absorbed energy. Hardness and hydrostatic tests shall also be performed.

ASTM A707/ A707M(L1, L2, L3, L4, L5, L5, L6, L7, L8), This specification covers forged carbon and alloy steel flanges intended primarily for petroleum and gas pipelines in areas subject to low ambient temperatures. Eight grades, four yield-strength classes, and three different notch toughness levels are included. All material shall be heat treated by annealing, normalizing, precipitation hardening, quenching-and-tempering, normalizing-and-tempering, normalizing-and-precipitation hardening, or quenching-and-precipitation hardening. A chemical heat analysis shall be made and conform to the requirements as to chemical composition specified. The material in the weld neck shall conform to the mechanical property requirements specified. Hardness test, impact test, ultrasonic test, tension test, and hydrostatic test shall be made to conform to the specified requirements.

ASTM A516/ A516M (Gr. 60, 65, 70), This specification covers carbon steel plates intended primarily for service in welded pressure vessels where improved notch toughness is important. According to different strength levels, the plates are available in four grades: Grades 55, 60, 65, and 70. The maximum thickness of plates is limited only by the capacity of the composition to meet the specified mechanical property requirements. The steel shall be killed and shall conform to fine austenitic grain size requirements. The mechanical properties such as tensile strength, yield strength, and elongation shall be determined by a tension test for the plates.

ASTM A182/ A182 M-98ª(F 304, F 304H, F 304L, F 304N, F304 LN, F 309H, F310, F 310H, F 310 MoLN, F 316, F 316H, F 316L, F 316N, F 316LN, F 317, F 317L, F 347, F 347 H, F 348, F 348 H, F 321, F321 H), This specification covers forged or rolled alloy and stainless steel pipe flanges, forged fittings, and valves and parts for high-temperature service. After hot working, forgings shall be cooled to a specific temperature prior to heat treatment, which shall be performed in accordance with certain requirements such as heat treatment type, austenitizing/solution temperature, cooling media, and quenching. The materials shall conform to the required chemical composition for carbon, manganese, phosphorus, silicon, nickel, chromium, molybdenum, columbium, titanium. The material shall conform to the requirements as to mechanical properties for the grade ordered such as tensile strength, yield strength, elongation, Brinell hardness. All H grades and grade F 63 shall be tested for average grain size.

ASTM A240/ A240M( 304,310, 316), This specification covers chromium, chromium-nickel, and chromium-manganese-nickel stainless steel plate, sheet, and strip for pressure vessels and for general applications. The steel shall conform to the requirements as to chemical composition specified. The material shall conform to the mechanical properties specified.

ASTM A182/ A182 M-98a( F 1, F 2, F 5, F 5a, F 9, F 91, F 92, F911, F11 Class 1, F11 Class 2, F11 Class 2, F12 Class 1, F12 Class 2,F 21 F3V, F21 3VCb, F22 Class 1, F22 Class 3, F 23, F 24, F R) ASTM A387/ A387M(Gr.2, 12, 11, 22, 22L, 21, 21L, 5, 9, 91), This specification covers forged or rolled alloy and stainless steel pipe flanges, forged fittings, and valves and parts for high-temperature service. After hot working, forgings shall be cooled to a specific temperature prior to heat treatment, which shall be performed in accordance with certain requirements such as heat treatment type, austenitizing/solution temperature, cooling media, and quenching. The materials shall conform to the required chemical composition for carbon, manganese, phosphorus, silicon, nickel, chromium, molybdenum, columbium, titanium. The material shall conform to the requirements as to mechanical properties for the grade ordered such as tensile strength, yield strength, elongation, Brinell hardness. All H grades and grade F 63 shall be tested for average grain size.

ASTM A182 (F 50, F 51, F 52, F 53M F 54, F 55, F 57, F 59, F 60, F 61, F 904L), This specification covers forged or rolled alloy and stainless steel pipe flanges, forged fittings, and valves and parts for high-temperature service. After hot working, forgings shall be cooled to a specific temperature prior to heat treatment, which shall be performed in accordance with certain requirements such as heat treatment type, austenitizing/solution temperature, cooling media, and quenching. The materials shall conform to the required chemical composition for carbon, manganese, phosphorus, silicon, nickel, chromium, molybdenum, columbium, titanium. The material shall conform to the requirements as to mechanical properties for the grade ordered such as tensile strength, yield strength, elongation, Brinell hardness. All H grades and grade F 63 shall be tested for average grain size.

SB 564(UNS N02200, UNS N04400, UNS N06022, UNS N06025, UNS N06035, UNS N06045, UNS N06058, UNS N06059, UNS N06110), specification for nickel alloy forgings

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